# Part 145 Repair Station Audit Preparation Checklist

> Source: https://netray.co/tools/part-145-repair-station-audit-preparation-checklist
> Publisher: Netray (netray.co), AI and integration engineering for ERP and manufacturing systems.
> Section: Free Tools

## Short answer

A practical pre-audit checklist for Part 145 repair stations covering manuals, records, training, tooling, parts and corrective actions.

## Category

compliance-legal

## Industry

Aerospace MRO

## Audience

- Quality manager
- Accountable manager
- Maintenance records clerk

## Tool

**Kind:** checklist

**Scoring Note:** Critical items are those an auditor will most likely raise first. Resolve all unticked critical items before the audit date, then record the evidence location for each ticked item.

**Groups:**

#### Manuals and procedures

**Items:**

**Text:** Repair station manual or exposition is current and matches how work is actually done

**Critical:** true

**Text:** Quality manual or procedures reflect the latest revision of the applicable regulations

**Critical:** true

List of effective pages and revision records are controlled

**Text:** Capability list or scope of approval is up to date and each item has the needed data and tools

**Critical:** true

Changes to the organisation or facilities have been notified as required

Procedures for contracted and subcontracted work are defined and followed

**Text:** Procedure for use of current maintenance data is followed at the point of work

**Critical:** true

#### People and training

**Items:**

**Text:** Personnel list with roles and authorisations is current

**Critical:** true

**Text:** Certifying staff authorisations are valid, in scope and not expired

**Critical:** true

Initial and recurrent training records are complete

Human factors training is recorded and in date

Competence assessment is documented for each authorisation

Required qualified staffing for the work in progress is demonstrated

Training in the use of the quality system and reporting is recorded

#### Tooling, equipment and facilities

**Items:**

**Text:** Calibration register is current and no tool is overdue

**Critical:** true

Tools are labelled with calibration status and due date

Special tools required by the data are available or controlled via loan

**Text:** Out of tolerance findings from calibration were assessed against work done

**Critical:** true

Hangar, shop and storage conditions meet the requirements of the work

Environmental controls and monitoring records exist where the process needs them

Housekeeping and foreign object damage controls are visible

#### Parts, materials and stores

**Items:**

**Text:** Incoming inspection records show checks of documents and part condition

**Critical:** true

**Text:** Parts and materials have release documents that meet requirements

**Critical:** true

Shelf life items are tracked and expired items are removed

Quarantine area is segregated and quarantined items are recorded

Serviceable and unserviceable parts are tagged and separated

Storage conditions protect the parts from damage and contamination

Procedure for suspected unapproved parts is known to staff

#### Work records and release

**Items:**

Work orders show the task, data used and the person who did the work

**Text:** Inspections and duplicate inspections are signed in the right order

**Critical:** true

**Text:** Release documents are complete, correct and issued by authorised staff

**Critical:** true

Records are retained for the required period and can be retrieved quickly

Non-routine findings are recorded and dispositioned

Airworthiness Directive compliance is shown for work performed

#### Quality system and corrective actions

**Items:**

**Text:** Internal audit programme covers all areas within the audit cycle

**Critical:** true

**Text:** Previous audit findings are closed with objective evidence

**Critical:** true

Corrective actions address root cause and are verified for effectiveness

Occurrence and defect reporting records are complete

Supplier evaluation records are current

Management review took place and its records are available

## Content

**Intro:** Whether the visitor is a national authority, a customer or an external auditor, the same areas tend to attract findings: out of date manuals, expired authorisations, overdue tools and incomplete release documents. This checklist helps you check each one before the audit.

**Sections:**

#### How to use the checklist

**Body:** Assign each group to the person who owns the area, such as quality for manuals and corrective actions, stores for parts, and the training coordinator for people records. Ask them to tick an item only when they can show the evidence. Review unticked critical items in a weekly meeting until the audit date. Export the list to PDF at the end so the pre-audit review itself is on record.

**Bullets:**

- Tick only with evidence in hand
- Name an owner for each unticked item
- Rehearse the retrieval of a few random records

#### Where findings usually come from

**Body:** Most findings are not about missing procedures. They come from a gap between the written procedure and what staff do, a missed expiry date or a record that cannot be found in time. For that reason, spot checks beat document reviews. Pick a recent work order and follow it from induction to release, checking the data used, the parts fitted, the tools used and the people who signed. If the trail breaks anywhere, the audit would find it too.

#### Common mistakes

**Body:** Teams often start preparing a week before, discover systemic gaps and patch them with paperwork, which auditors recognise quickly. Another mistake is closing a corrective action with a retraining note instead of fixing the cause. Make sure each action addresses why the problem occurred, check later that it worked, and keep the evidence where the auditor can find it. This list is a general aid and does not replace the requirements of your regulation or your approved system.

**Bullets:**

- Do not backdate records
- Verify, do not just close, corrective actions
- Confirm requirements with your authority

**Cta:** If audit evidence lives in several systems, we can set up a private search over your records so owners can pull proof quickly and in a read-only way.

**Faq:**

#### Does this work for both FAA and EASA?

**Answer:** It covers topics common to both, such as manuals, authorisations, tooling and records. The regulatory text differs, so check items against the specific rule set that applies to your approval, and add any local requirements.

#### How often should we run it?

**Answer:** Run it before any external audit and at least once per internal audit cycle. Some stations review the critical items monthly, because expiry dates and calibration status can lapse between audits.

#### Who should complete the checklist?

**Answer:** The quality manager usually coordinates it, but area owners should confirm their sections. An independent person, not the owner, should verify a sample of ticked items.

#### Is passing this checklist the same as passing the audit?

**Answer:** No. It is a preparation aid and cannot cover every requirement. Auditors may sample areas that you did not expect, so keep the whole system healthy, not only the items on the list.

## Search terms

part 145 audit checklist, repair station audit preparation, faa part 145 checklist, easa part 145 audit, mro internal audit checklist, repair station manual review, maintenance organisation exposition audit

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