Process Manufacturing ERP Requirements Guide
Process manufacturing—chemicals, food and beverage, pharmaceuticals, paints, and coatings—has fundamentally different ERP requirements than discrete manufacturing. Process manufacturers deal with recipes instead of BOMs, batch processing instead of work orders, yield variability instead of fixed quantities, potency and grade tracking, and regulatory compliance that requires full traceability. Standard manufacturing ERPs adapted for process industries often fall short. Understanding your specific requirements before selecting or implementing an ERP prevents costly mismatches.
Core Process Manufacturing Requirements
Process manufacturing ERP must handle recipe/formula management with version control, batch processing with yield variability and co-product tracking, quality management with lot traceability and certificate of analysis generation, potency and grade-based inventory management, and shelf life and expiration date tracking. These capabilities must be native, not bolted on—retrofitting batch processing into a discrete manufacturing ERP creates fragile customizations.
- Recipe management with substitution rules, potency adjustments, and batch scaling capabilities
- Batch processing with yield variability, co-product and by-product tracking, and batch genealogy
- Quality management with lot traceability, COA generation, and sampling plan configuration
- Regulatory compliance: FDA 21 CFR Part 11 (pharma), FSMA (food), REACH (chemicals) support natively
ERP Platform Fit Assessment
Infor M3 is the strongest Infor platform for process manufacturing, with deep food and beverage, chemical, and pharmaceutical industry capabilities. Infor CloudSuite Process is a targeted offering. SAP's process industry solutions are comprehensive but expensive. BatchMaster and DEACOM serve the mid-market. The evaluation should focus on how naturally the platform handles your specific processes—forced fit leads to excessive customization and poor user experience.
- Infor M3: Best for food/beverage and chemical manufacturers requiring multi-site, multi-country
- SAP S/4HANA: Most comprehensive for pharma with GxP validation but highest implementation cost
- BatchMaster: Cost-effective process ERP for mid-market chemical and cosmetic manufacturers
- Evaluate formulation complexity: simple blending vs reactive processing drives platform requirements
AI for Process Manufacturing
Netray's AI agents optimize process manufacturing operations by predicting batch yields, recommending recipe adjustments based on raw material variability, and automating quality data analysis. The agents learn from your historical batch records to identify factors that influence yield and quality, turning tribal knowledge into systematic optimization.
Define your process manufacturing ERP requirements—get an AI-powered requirements analysis.
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