Inventory Planning Glossary with Formulas and SAP MARC Fields
Planners, buyers and ERP consultants use the same words with slightly different meanings. This glossary pins down each inventory planning term with a working formula and, for SAP shops, the exact MARC field where the value lives.
| Term | Meaning | Formula or rule | SAP field (MARC) |
|---|---|---|---|
Safety stock | Buffer held to absorb demand and supply variation during replenishment | Z x sigma(demand over lead time) | EISBE |
Reorder point | Stock level that triggers a replenishment order | Average daily demand x lead time + safety stock | MINBE |
MRP type | Planning method key: MRP, reorder point or no planning | PD, VB, VM, VV, ND and others | DISMM |
Lot size key | Rule for how requirements are grouped into order quantities | EX lot for lot, FX fixed, HB replenish to maximum | DISLS |
Procurement type | Whether the item is made in house, bought or both | E in house, F external, X both | BESKZ |
Planned delivery time | Calendar days from order to receipt for purchased items | Vendor lead time in days | PLIFZ |
GR processing time | Working days to receive and put away after delivery | Added to planned delivery time | WEBAZ |
In-house production time | Working days to make an item, independent of lot size | Fixed lead time for scheduling | DZEIT |
Minimum lot size | Smallest quantity MRP will propose | Order qty = max(requirement, minimum) | BSTMI |
Maximum lot size | Largest quantity in a single proposal | Larger needs split into several orders | BSTMA |
Fixed lot size | Quantity ordered each time with lot size key FX | Order qty = fixed value | BSTFE |
Rounding value | Order quantity is rounded up to a multiple of this value | ceil(requirement / rounding) x rounding | BSTRF |
Maximum stock level | Upper level used by lot size HB replenish to maximum | Order qty = maximum - available stock | MABST |
Service level | Target probability of not stocking out in a cycle | Drives the Z score for safety stock | LGRAD |
MRP controller | Planner group responsible for the item | Used to filter MD04 and MD07 lists | DISPO |
Special procurement key | Overrides the standard procurement, such as transfer or subcontract | Configured per plant | SOBSL |
Planning time fence | Horizon in which MRP does not change firmed orders automatically | Number of workdays | FXHOR |
Cycle stock | Average stock that results from ordering in lots | Order quantity / 2 | n/a |
Pipeline stock | Stock in transit between nodes | Demand rate x transit time | n/a |
Days of supply | How long current stock lasts at the forecast rate | On hand / average daily demand | n/a |
Inventory turns | How many times stock is consumed and replaced in a year | Annual COGS / average inventory value | n/a |
Fill rate | Share of demand quantity shipped from stock on first request | Units shipped complete / units ordered | n/a |
Economic order quantity | Order size that minimises ordering plus holding cost | sqrt(2 x D x S / H) | n/a |
SAP field names are the technical names in table MARC (plant data for material) as commonly shown in the MRP views of MM02. Confirm labels in your own release before building reports.
Parameter review against live data
Optional: have your item parameters compared with actual receipts and usage.
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How to use the glossary
Type a term, a formula fragment or a field name in the search box to filter the table. Use it when writing a planning policy, reviewing a material master extract or briefing a new planner. Export to Excel to hand a teammate a short reference for the fields that matter in your plant, and add your own rows for local terms.
- Search by SAP field name to decode an extract from SE16N
- Search by formula to find the definition behind a KPI
- Use the n/a rows for concepts that are policy rather than master data
Terms that get confused
Reorder point and safety stock are the pair most often mixed up. Safety stock is only the buffer; the reorder point includes demand during the lead time as well. Planned delivery time (PLIFZ) is calendar days for purchased items while in-house production time (DZEIT) is working days for made items, so the two cannot be compared directly. Service level is a target probability per cycle, not the same as fill rate, which measures quantities shipped.
Reading MARC fields safely
A blank or zero in EISBE does not mean the item has no buffer policy; the plant may rely on a time based safety stock instead or on a different MRP type. Before drawing conclusions from an extract, check DISMM, DISLS and BESKZ together, because the same safety stock figure means different things under reorder point planning than under forecast based or deterministic MRP.
Common mistakes
The most common mistake is mixing units: demand per week with lead time in days, or annual cost with monthly stock. Another is treating a master data value as true without a reality check against actual receipts. Compare PLIFZ with the observed lead time from goods receipts at least once a year, and align the glossary to what your planners actually do.
Frequently Asked Questions
Is the reorder point the same as safety stock?
No. Safety stock is only the protection buffer. The reorder point is the expected demand during the replenishment lead time plus that buffer, so it is always higher than safety stock for any item that has lead time demand.
Where is safety stock stored in SAP?
In the MRP 1 view of the material master, table MARC, field EISBE. The reorder point sits in MINBE and is only used with reorder point MRP types such as VM or VB.
What is the difference between service level and fill rate?
Service level is the probability of no stockout in a replenishment cycle. Fill rate is the proportion of demand quantity met from stock. A 95 percent service level usually gives a fill rate well above 95 percent.
Can I use this outside SAP?
Yes. The meanings and formulas are system neutral. Only the last column is SAP specific, and rows marked n/a have no single master data field in any ERP.
If you want these terms checked against live material master data, Netray can build a read-only review that flags items whose parameters disagree with actual behavior.
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