Free Quality & Inspection tools
358 templates, calculators, worksheets and reference tables. Each runs in your browser and exports to PDF, Excel, Word or CSV.
Templates and forms
Job Shop First Piece Inspection Sign-Off Template
A simple first piece sign-off sheet for the traveler: measured values against requirements, gauges used and approval to run the lot.
A3 Problem Solving Report Template
A structured one-page report for a chronic OEE or quality problem, from background to follow-up, ready to print or share.
A3 Problem Solving Template
Generate a structured A3 report with background, current condition, root cause, countermeasures and follow-up from a few fields.
5 Whys Root Cause Analysis Template
Document a problem, the chain of five whys, the root cause and countermeasures in a format you can print or share.
DMAIC Project Charter Template
A ready-to-fill Six Sigma project charter covering business case, problem and goal statements, scope, team, milestones and risks.
SIPOC Diagram Template
Fill-in SIPOC document with suppliers, inputs, process steps, outputs, customers and requirements. Exports to PDF, Word or Excel.
Calibration Certificate Template
Fill in instrument, standards, conditions and results to produce a printable calibration certificate.
Out-of-Tolerance Calibration Impact Assessment Template
Document an out-of-tolerance finding: gage, as-found data, product measured since last good calibration, decision and corrective action.
Calibration Procedure Template
A fill-in work instruction for calibrating an instrument type: standards, environment, test points, acceptance limits and records.
Measurement System Analysis Plan Template
Plan MSA for a part or control plan: which measurement systems, which studies, acceptance criteria, owners and due dates.
Control Plan Template (PDF/Word)
Fill the header fields and get a formatted control plan with process rows, methods and reaction plan.
FMEA Team Kickoff and Scope Template
A one-page planning document that fixes the FMEA scope, team, boundaries and rating scales before anyone writes a failure mode.
FMEA Lessons Learned and Carry-Over Review Template
A structured document to capture what escaped, why the FMEA missed it and which lines and controls need updating.
FMEA Recommended Action Closure Report Template
A fill-in document to close out an FMEA recommended action with evidence, revised ratings, control plan updates and sign-off.
FMEA Recommended Action Tracking Report Template
A fill-in report that records one FMEA recommended action with owner, due date, verification evidence, before and after ratings, and sign-off.
PPAP Part Submission Warrant Template
A fill-in part submission warrant summary with part details, reason for submission, level and declaration, exported as PDF or Word.
PPAP Process Flow Diagram Template
Fill in a header and an operation table that documents the production flow from receiving to shipping, ready to export.
Appearance Approval Report Template
Record appearance item details, colour and grain evidence, master sample status and customer approval in a document you can export.
APQP Team Feasibility Commitment Template
Document whether your cross-functional team can make the part as specified, with concerns, actions and signatures.
Supplier PPAP Request Letter Template
Generate a clear letter asking a sub-supplier for a PPAP submission with level, due date, required elements and contact details.
AS9100 Internal Audit Report Template
Generate a structured internal audit report with scope, criteria, findings, observations and follow-up for an AS9100 quality management system.
Aerospace Supplier Corrective Action Request Template
Issue a SCAR with defect details, required containment, root cause and effectiveness verification fields, then export to PDF or Word.
AS9100 Management Review Minutes Template
Record management review inputs, decisions and actions in a structured document that follows AS9100 clause 9.3 and exports to PDF or Word.
NCR Nonconformance Report Template
Fill-in nonconformance report with containment, disposition and approval lines that exports to PDF, Word or Excel.
8D Problem Solving Report Template
Eight disciplines report template covering D0 to D8, ready to send to a customer or supplier as PDF, Word or Excel.
CAPA Corrective and Preventive Action Form Template
Structured CAPA form covering source, risk, root cause, actions, effectiveness check and closure approvals.
Containment Action Plan Template
A fill-in containment plan that lists every suspect location, the sort or inspection action, the owner and the criteria for releasing stock.
Deviation and Waiver Request Form Template
A concession form for product that does not meet requirements: what is different, why it is acceptable, the risk, the quantity and who must approve.
Customer Complaint Response Letter Template
A structured response letter to a customer quality complaint that covers acknowledgement, containment, cause, action and next update date.
Corrective Action Effectiveness Verification Template
A record that proves a corrective action worked: the metric, the monitoring period, the pass criteria, the data and the closure decision.
Customer Nonconformance Notification Letter Template
A structured notice to a customer when shipped product may be nonconforming: what, how many, containment and when to expect the root cause.
Receiving Inspection Report Template
A fill-in receiving inspection report with supplier, PO, sampling plan, measurement table and disposition, ready to export.
First Piece Inspection Template
A setup approval record for the first part of a run, with dimension table, reason for inspection and release signatures.
MRB Material Review Board Disposition Form Template
A fill-in MRB form that records the nonconformance, the board's disposition, containment and approvals, with PDF and Word export.
Inspection Work Instruction Template
A fill-in inspection instruction that tells inspectors what to check, with which gage, how often, and what to do on failure.
Quarantine Hold Tag Template
A printable hold tag that identifies suspect material, the reason for hold, where it is stored and who can release it.
Nonconforming Material Hold Tag and Disposition Record Template
A printable hold tag plus a disposition record for material that fails inspection, with approval lines for the review board.
Supplier Lot Rejection Notice Template
Fill in and export a formal notice telling a supplier a lot failed incoming inspection, with defect detail, sample results and requested actions.
Supplier Change Notification Request Template
A form for suppliers to declare a change to process, material, tooling or manufacturing site, and for you to record the review decision.
Supplier Deviation and Waiver Request Template
A request form a supplier completes to ask permission to ship product that deviates from the drawing or specification, with a customer decision block.
Supplier Process Change Notification Request Template
A fill-in form a supplier completes before changing a process, material, site or tooling, with validation evidence and customer approval lines.
CNC First Piece Inspection Record Template
A fill-in first piece inspection record for CNC jobs: dimensions, tolerances, gauges, results and approvals, exportable to PDF, Word or Excel.
Thread Go/No-Go Gauge Inspection Record Template
A fill-in inspection record for internal and external thread checks with gauge IDs, class, sample results and disposition.
Sheet Metal First Article Inspection Report Template
A first article inspection report for fabricated parts with a characteristics table, measured results, material cert reference and approval lines.
Sheet Metal Nonconformance Report Template
An NCR form for fabricated parts covering defect description, quantity affected, containment, cause, disposition and corrective action.
Sheet Metal Bend Inspection Record Template
A printable record for first-piece and in-process bend checks with bend angle, flange length, program and tooling details.
WPS Template (Welding Procedure Specification)
A fill-in WPS document with joint, base metal, filler, preheat, shielding, electrical parameters and technique, ready to export.
PQR Template (Procedure Qualification Record)
A fill-in PQR with actual test weld variables, tensile, guided bend and Charpy results, and certification block.
Weld Repair Procedure Template
Document a weld repair from defect location through excavation, rewelding, NDE and sign-off, then export it as a clean controlled document.
Welding Nonconformance Report Template
Record a weld nonconformance with defect details, applicable clause, root cause, disposition and sign-offs, then export a clean NCR.
NDT Weld Inspection Request Template
Request RT, UT, MT or PT on specific weld joints with the standard, acceptance criteria and readiness details the NDT technician needs.
Injection Mold Qualification Report Template
A fill-in IQ, OQ and PQ style report for qualifying a new or transferred injection mold, with process window and capability tables.
Molded Part First Article Inspection Report Template
A fill-in first article report for molded parts covering material, mold, cavity measurements and approval.
Heat Treat Certification Template
Generate a clean heat treatment certificate with process data, hardness results, furnace identification and signature blocks.
Casting Nonconformance and Disposition Template
A nonconformance report built for castings, with defect type, location on the part, heat number, containment and a disposition decision.
Tolerance Deviation and Concession Request Template
A request form for approving a measured feature that falls outside drawing tolerance, with fit, form and function assessment and customer approval fields.
CMM Inspection Report Template
A coordinate measuring machine report layout with setup details, datum alignment, a feature results table and sign-off lines.
Material Certificate of Conformance Template
Generate a material CoC with purchase order, specification, heat lot, test results and a signed statement of conformance.
Hardness Test Record Report Template
Record hardness readings by scale and location for a lot, compare to the requirement and sign off the result.
Pressure Test Record Report Template
Document a hydrostatic or pneumatic test with pressure in bar and psi, hold time, gauge details, observations and sign-off.
Employee Training Record Template (ISO 9001)
A fill-in training record that keeps courses, dates, trainer, method, effectiveness check and approvals in one document per employee.
PCBA RMA Failure Analysis Report Template
A structured report for returned boards: incoming condition, test results, root cause, containment and corrective action.
Incoming Electronic Component Inspection Record Template
Record receiving checks on electronic components, including label match, date code, MSL, moisture barrier bag, ESD packaging and visual findings.
Optical Component Incoming Inspection Report Template
Fill-in report for receiving inspection of lenses, windows, mirrors and filters: surface quality, dimensions, coating and disposition.
Photonics Nonconformance Report (NCR) Template
NCR form tuned to optics and laser production: defect type, optical measurements, containment, disposition and corrective action.
Semiconductor Lot Hold and Release Form Template
A fill-in lot hold and release record for wafer fabs and assembly and test houses, covering hold reason, affected wafers, disposition and sign-off.
Wafer Excursion OCAP Response Template
An out of control action plan record for SPC violations and yield excursions in a wafer fab, covering trigger, containment, root cause and corrective action.
Wire Bond Pull and Shear Test Report Template
A bond pull and ball shear test report for wire bond process monitoring, with sample table, failure mode codes and approval lines.
Semiconductor OCAP Out-of-Control Action Plan Template
Fill-in OCAP record for an SPC out-of-control event: rule violated, tool and lot hold, containment, checks, disposition and sign-off.
Device History Record (DHR) Template
Build a device history record for one lot or serial number: quantities, dates, labeling, acceptance and release sign-off. Exports to PDF or Word.
Process Validation IQ OQ PQ Template
Fill in process, equipment and acceptance details and export an IQ OQ PQ protocol outline with test tables and approval signatures.
Medical Device Complaint Handling Form Template
A complaint intake and investigation form for medical devices, covering product details, event description, reportability assessment and closure.
Sterilization Load Record Template
A load record for sterilization cycles listing load contents, cycle parameters, indicator results and release decision, with signatures.
Medical Device Design Verification Protocol Template
Fill-in design verification protocol with objective, samples, test method, acceptance criteria, deviations and approval lines.
GMP Deviation Report Template
Write a structured pharmaceutical deviation report: event, immediate action, classification, impact, root cause, CAPA and QA approval.
Equipment IQ OQ PQ Protocol Template
A qualification protocol skeleton covering installation, operational and performance qualification with test tables and approvals.
GMP Annual Product Quality Review Outline Template
A report outline for the annual product quality review with batch data, deviations, changes, complaints and conclusions.
HACCP Plan Template
A fill-in HACCP plan with product description, hazard analysis, CCP table, monitoring, corrective actions and verification, ready to export.
Food Plant Master Sanitation Schedule Template
A master sanitation schedule with daily, weekly, monthly and quarterly tasks, chemical and method, verification and responsible person.
Food Safety Corrective Action Report Template
A fill-in corrective action form for CCP deviations and food safety nonconformances, with product disposition, root cause and verification.
Supplier Food Safety Approval Questionnaire Template
An onboarding questionnaire for ingredient and packaging suppliers covering certification, allergens, traceability and recall readiness.
Daily Pre-Operational Sanitation Inspection Template
A printable pre-op inspection record covering food contact surfaces, equipment, environment and release to production.
CIP Cleaning Verification Record Template
Document a clean-in-place cycle: circuit, caustic and acid concentrations, temperatures, times, rinse checks and verification sign-off.
Chemical Certificate of Analysis (CoA) Template
A certificate of analysis layout with lot data, test results versus specification, method references, shelf life and a release signature.
Chemical Process Deviation Investigation Report Template
A structured deviation report: what happened, immediate containment, product impact, root cause, corrective actions and closure approvals.
Safe Launch Plan Template
Document the added controls, staffing and exit criteria for the first weeks of production on a new automotive program.
Field Action and Recall Support Plan Template
A supplier-side plan for supporting a customer field action: suspect lots, traceability boundaries, sort actions, communications and approvals.
Special Status Notification Response Template
A written response to a customer special status such as controlled shipping or new business hold, with cause, actions and exit criteria.
Hydrostatic Test Report Template for Vessels and Piping
Fill-in hydrostatic test certificate with test pressure, medium, gauge calibration, hold time, results and signatures, exportable to PDF or Word.
Valve Test Record Template (API 598 Shell and Seat)
Document valve shell, backseat and seat leakage tests with test pressures, hold times, medium and results, ready to print or attach to a data book.
Positive Material Identification PMI Record Template
Document XRF alloy verification by heat number and component, with instrument details, acceptance basis and sign-off. Exports to PDF or Word.
Fabric Four-Point Inspection Report Template
A printable report for the four-point fabric inspection system, with defect point scoring rules and a roll-by-roll results table.
Packaging Nonconformance Report Template
An NCR form for printed and converted packaging with defect classification, containment, disposition and approval lines.
China Supplier Corrective Action Request Template
A clear SCAR form for Chinese suppliers with containment, root cause, corrective action and verification sections, in plain bilingual-friendly wording.
China Pre-Shipment Inspection Report Template
A structured pre-shipment inspection (PSI) report for orders produced in China, covering quantity, AQL defect results, packing and a pass or fail decision.
China Golden Sample Approval Form Template
A form to approve a pre-production or golden sample, record the acceptance criteria and keep matched samples with both parties.
Mexico Nearshore Supplier Quality Agreement Template
A supplier quality agreement outline for onboarding a nearshore supplier with clear requirements and responses.
Scanned Quality Record Digitization SOP Template
A fill-in SOP for scanning paper quality records into a controlled digital repository with consistent resolution, naming and verification.
Worksheets
Job Shop Material Certification Log Worksheet
An editable log linking material heat or lot numbers to jobs, purchase orders and cert status, exportable to Excel for customer or auditor requests.
Poka-Yoke Mistake Proofing Log
Log each error-proofing idea, score risk before and after, and track how much RPN the device removes.
X-bar and R Control Chart Limits Worksheet
Type in subgroups of five readings and get subgroup means, ranges, control limits for both charts and a within-subgroup sigma estimate.
Defect Pareto Analysis Worksheet
Log defect categories, counts and unit cost, get the cost impact of each and the totals you need to build a Pareto chart.
Fishbone Cause and Effect Worksheet
Tabular fishbone: capture causes by 6M category, add evidence and team votes, rank them and export to Excel.
Gage R&R Data Collection Sheet
Record two-operator, two-trial measurements per part and get ranges, part means and an approximate repeatability estimate.
SPC Control Plan Worksheet
Row-by-row control plan that picks the chart type, sample size and reaction plan for each characteristic. Export to Excel.
Defect Check Sheet Worksheet
Tally defect types by day, get row and column totals, and feed the counts into a Pareto chart. Exports to Excel.
Six Sigma Project Portfolio Tracker
Track every Six Sigma project by belt, DMAIC phase, owner, annual savings and project cost. Net benefit totals update as you edit.
Measurement Uncertainty Budget Worksheet
List each uncertainty source, convert it to a standard uncertainty and combine them into expanded uncertainty.
Calibration Log Template
An editable calibration record log with as-found results and a running out-of-tolerance rate.
Gage Master List Worksheet
An editable inventory of every measuring device with identification, location, status and calibration interval.
Attribute Agreement Analysis Worksheet
Enter two appraisers' repeated pass/fail calls against a known standard and see agreement percentages.
Gage Bias and Linearity Study Worksheet
Record reference values and average readings across the operating range and see bias at each point as a share of tolerance.
Gage Stability Study Control Chart Worksheet
Log repeated master readings over time and get subgroup means, ranges and X-bar and R control limits for a stability check.
Calibration Due Date Tracker Worksheet
Track each instrument's interval and days since calibration to see days remaining, percent of interval used and overdue count.
Calibration Vendor Scorecard Worksheet
Score calibration labs 1 to 5 on accreditation, scope, uncertainty, turnaround and cost and get a weighted total.
Check Standard Stability Log Worksheet
Record periodic readings of a check standard, compute deviation from the assigned value and its share of tolerance, and watch for instability between calibrations.
PFMEA Worksheet with RPN (Excel Export)
Fill a process FMEA row by row. RPN is calculated from S, O and D and the worst risk is summarised for you.
Process Flow Diagram Worksheet (Excel Export)
Tabulate each process step with symbol type, equipment, characteristics and cycle time ahead of PFMEA and control plan work.
Quality Risk Register Template (Excel Export)
A scored risk register with likelihood, impact, owner, mitigation and status for ISO 9001 risk-based thinking.
FMEA Failure Mode Brainstorm Worksheet
Capture process steps, functions, failure modes, effects and causes in one structured table before you score severity, occurrence and detection.
PFMEA Special Characteristics Register Worksheet
Track every special characteristic from drawing to PFMEA to control plan, with classification, source, control method and sample plan.
FMEA Recommended Actions Tracker Worksheet
Track each FMEA action with owner, due date, status and before-and-after ratings, with RPN and RPN reduction calculated automatically.
APQP Timing Plan Worksheet
An editable APQP timing plan by phase with owners, dates and weighted completion, exportable to Excel.
PPAP Dimensional Results Worksheet
An editable dimensional results sheet with five measured values per characteristic and automatic conformance checks.
Customer Specific Requirements Matrix Worksheet
An editable matrix of customer specific requirements with owner, evidence and status, exportable to Excel.
PFMEA Worksheet with RPN for PPAP
Editable process FMEA table with severity, occurrence, detection and automatic RPN, ready to export to Excel for a PPAP package.
Production Control Plan Worksheet for PPAP
Editable control plan table covering characteristic, specification, measurement method, sample size, frequency and reaction plan.
Initial Process Study Cpk Worksheet
Summarise capability for each characteristic from mean, standard deviation and limits, and flag those below the PPAP acceptance target.
Special Characteristics Matrix Worksheet
Trace each special characteristic from drawing to PFMEA, control plan, gage and capability study in one editable table.
Special Characteristics Ppk Tracker Worksheet
One row per special characteristic: enter limits, mean and standard deviation to see Pp, Ppk, PPM and the shortfall against 1.67.
AS9100 Risk and Opportunity Register Worksheet
Log risks and opportunities with severity, likelihood and detection scores, calculate a risk priority number and export to Excel.
CAPA Log and Tracker Worksheet
Editable CAPA register with target days, days open and overdue days calculated for each row, exportable to Excel.
Nonconformance Log and Pareto Worksheet
Log nonconformances by defect code with quantity, unit cost and cost of the event, then total them to see which codes drive the loss.
CAPA Action Tracker Worksheet
Track every open corrective and preventive action with owner, due date, days open and status, and see how many are overdue or ageing.
Pareto Defect Cost Ranking Worksheet
Editable table to log defect types, counts, unit cost and handling time, with extended cost and hours for ranking.
In-Process Inspection Log Worksheet
An editable log for periodic in-process checks with pieces checked, defects, automatic defect rate and pass or fail status.
Dimensional Inspection Record Worksheet
Enter nominal, plus and minus tolerance and the measured value for each dimension. Deviation and pass or fail are computed per row.
Receiving Lot Acceptance Log Worksheet
A lot-by-lot log for incoming inspection. Enter sample size, accept number and defects found; accept or reject and defect rate are calculated.
Patrol Inspection Round Worksheet
Log timed patrol checks by station and characteristic, with limits entered once and an in-spec flag calculated per reading.
Defect Cost Tally Worksheet
Count defects by type and attach a cost per defect to see which failure modes drive the most scrap and rework cost.
Receiving Inspection Lot Disposition Log Worksheet
An editable log that records each inspected lot and automatically flags the ones that exceed the acceptance number.
Supplier Incoming Inspection Results Log Worksheet
An editable log of incoming inspection by lot with sample size, defects found and reject rate per lot, plus overall totals for supplier quality reviews.
Supplier Corrective Action Request Tracker Worksheet
An editable SCAR log that computes cost impact and overdue days per request and totals the open exposure by supplier.
Welding Consumables Issue Log Worksheet
Track electrodes, wire and flux issued to each job, returned stock and consumption by heat or lot number for traceability and costing.
Weld Joint Log and NDE Tracking Worksheet
Track each weld joint, its required NDE percentage and result, and see how much weld length still needs examination.
Molding Defect and Reject Log Worksheet
Log defect type, press, mold and quantity rejected, and see reject rate and scrap cost automatically.
Resin Lot and Dryer Log Worksheet
Record resin lots, dryer settings and drying hours, and see at a glance which lots were under dried.
Casting Scrap by Defect Pareto Worksheet
Record scrap by defect type with quantity and unit cost, and see the cost and average value per scrapped casting.
Tolerance vs Process Capability Review Worksheet
A worksheet that checks each toleranced feature against measured process mean and standard deviation, returning Cp, Cpk and predicted defects per million.
Solder Joint Defect Log and DPMO Worksheet
Log solder defects by board, reference designator and type, with opportunities per board and DPMO calculated per entry and overall.
PCBA Rework Cost Tracking Worksheet
Log rework events by work order, defect type, time and material, and get rework cost per line and per board.
PCBA AOI Defect Log and DPMO Worksheet
An editable defect log that computes defects per million opportunities (DPMO) and defect rate for each lot or shift.
Fiber Optic Connector End Face Inspection Log
Log each connector's end face inspection by zone, count defects and record the disposition. Works for production and field teams.
Fiber Optic Jumper Final Test Batch Worksheet
Batch test sheet for patch cords and jumpers: insertion loss, return loss, limits, margin and automatic pass flag with batch yield.
Optics and Laser Equipment Calibration Log Worksheet
Editable log of laser power meters, spectrometers, interferometers and gauges with intervals, results and overdue flags, exportable to Excel.
Cleanroom Particle Count Log Worksheet
Editable log that converts raw particle counts and sample volume to particles per cubic meter and flags results over your limit.
Laser Module Final Test Data Worksheet
Editable test log by serial number with output power, limits, efficiency and automatic pass or fail, exportable to Excel.
Laser Diode Burn-In Log Worksheet
Editable burn-in record that computes power degradation percent per unit and flags devices drifting past your limit.
Fab SPC Xbar-R Chart Worksheet
Enter subgroups of five readings, such as film thickness or CD, and get subgroup mean, range and Xbar-R control limits.
Wafer Sort Test Yield Pareto Worksheet
Log failing die by bin and failure mode, calculate loss per bin and total test yield, then sort to read the Pareto.
Wafer Probe Bin Yield Log Worksheet
An editable wafer sort log that totals bin counts per wafer and calculates probe yield and loss percentages, ready for Excel.
ISO 14971 Risk Management Worksheet
An editable hazard analysis table that scores initial and residual risk from severity and probability and exports to Excel.
Medical Device Supplier Evaluation Scoring Worksheet
Weighted scoring of critical and non-critical suppliers with approval status, for ISO 13485 clause 7.4 purchasing controls.
Medical Device Cleanroom Environmental Monitoring Log
Log particle counts by location and ISO class, with automatic percent of limit and excursion flag.
Stability Study Pull Schedule Worksheet
Plan stability pulls by condition and time point, calculate sample units needed and keep a clear pull calendar for each batch.
GMP Batch Material Reconciliation Worksheet
A row by row reconciliation of materials issued against materials used, returned, rejected and sampled, with unaccounted balance and recovery percent per line.
Cleanroom Environmental Monitoring Log Worksheet
An editable log for environmental monitoring counts per location and grade with an automatic percent of limit and excursion flag.
Food Allergen Matrix Worksheet
An editable product by allergen matrix covering the nine major US allergens, shared lines and changeover cleaning notes.
CCP Monitoring Log Worksheet
Log every critical control point reading, calculate the margin to the lower and upper critical limit, and export the record to Excel.
Metal Detector Check Log Worksheet
Log metal detector test piece checks and rejects by line and shift, and see the reject rate calculated for each run.
CCP Monitoring Log with Critical Limit Check Worksheet
Record each CCP reading, compare it with critical limits, and see which entries are out of limit. Export for audits.
Reaction Conversion, Yield and Selectivity Batch Log
Log reactant fed, unreacted and product formed per batch and see conversion, yield and selectivity automatically.
Automotive Customer Scorecard Tracker Worksheet
An editable worksheet to log monthly customer scorecard results for PPM, delivery and premium freight, with gaps against each customer target.
Controlled Shipping CS1 and CS2 Containment Log Worksheet
An editable log for controlled shipping level 1 and level 2 containment: quantity sorted, defects found, hours, cost and the consecutive clean lots needed to exit.
ITP Inspection and Test Plan Hold Point Worksheet
Build an ITP row by row with activity, standard, frequency and hold, witness, review or surveillance level for each party. Exports to Excel.
Coating Dry Film Thickness Measurement Log Worksheet
Log DFT readings per spot, auto-calculate the average and minimum, and see the margin to the specified minimum thickness. Exports to Excel.
China Factory Inspection Defect Log Worksheet
Record sample size and defects by lot, compare them with your AQL accept numbers and get a pass or fail flag and defect rate per lot.
OCR Extraction Error Audit Sample Worksheet
Record a sample of reviewed documents by type and get field accuracy and clean-document rate per type and overall.
Calculators and simulators
SAP QM Process Capability Cp Cpk Calculator
Turn spec limits, mean and sigma from recorded inspection results into Cp, Cpk and expected PPM.
SAP QM Lot Rejection Rate, PPM and Sigma Level Calculator
Convert lots inspected, lots rejected and defective units into rejection rate, PPM, DPMO and sigma level.
SAP QM Gauge R&R Study Calculator
Combine repeatability, reproducibility and part variation into %GRR, %tolerance and distinct categories.
SAP QM Cp and Cpk Capability Calculator
Enter the mean, standard deviation and specification limits of a quantitative characteristic and get Cp, Cpk and the expected parts per million out of tolerance.
Job Shop Scrap and Rework Cost Calculator
Put a dollar figure on annual scrap and rework, net of recovery, and test how much a reduction program is worth.
Master Data Audit Sample Size Calculator
Work out how many item, vendor or customer records you must inspect to measure error rate with a defensible margin, and read the interval from your findings.
Data Quality Sigma Level Calculator
Express ERP data quality like a manufacturing process: defects per million opportunities, sigma level and the share of records with every field correct.
Master Data Defect Rate, DPMO and Sigma Calculator
Enter records tested, checks per record and defects found to get defect rate, DPMO, first-pass accuracy and sigma level.
Rolled Throughput Yield Calculator
Multiply first pass yield across process steps to find true rolled throughput yield and the units that never pass first time.
Cpk Confidence Interval Calculator
Turn a single Cpk number and a sample size into a lower and upper confidence bound, and see how the interval narrows as sample size grows.
Pp Ppk Process Performance Calculator
Compute Pp and Ppk from overall standard deviation, compare them with Cp and Cpk from within-subgroup sigma, and estimate parts per million out of spec.
DPMO and Sigma Level Calculator
Calculate defects per million opportunities, defects per unit, first pass yield and the sigma level of a process.
P Chart Control Limits Calculator
Enter total defectives, total inspected and subgroup size to get the p-bar centerline and control limits for a fraction defective chart.
Rolled Throughput Yield Calculator
Multiply first-pass yields across up to five process steps to get RTY, defects per unit and the hidden factory your final yield hides.
Cpk Confidence Interval and Sample Size Calculator
Shows the true uncertainty around a Cpk estimate for a given sample size, so a Cpk of 1.40 from 30 parts is not mistaken for proof.
X-bar and S Control Chart Limits Calculator
Compute X-bar and S chart control limits from the grand mean, average subgroup standard deviation and subgroup size 2 to 10.
Individuals and Moving Range (I-MR) Chart Limits Calculator
Calculate X chart and moving range limits when you can only measure one value at a time, with the 2.66 and 3.267 constants applied.
Expected PPM Out of Specification Calculator
Predict parts per million outside tolerance from a normal process mean, standard deviation and spec limits, and see what an off-centre mean costs.
Taguchi Loss Function Calculator
Put a cost on variation and off-centre running using the quadratic loss L = k (y - T)^2, and see what centring on target is worth.
Gage R&R Average and Range Method Calculator
Turn the averages from a variable gage R&R study into EV, AV, GRR, part variation, %GRR and number of distinct categories.
Calibration Interval Calculator
Estimate a new calibration interval from the number of as-found in-tolerance results and your target reliability.
Test Accuracy Ratio (TAR/TUR) Calculator
Compare the tolerance of the instrument under test with the accuracy and uncertainty of your standard, with a 4:1 check.
Gage Resolution and Distinct Categories (ndc) Calculator
Check whether gage resolution is fine enough for a tolerance and calculate the number of distinct categories from part variation and gage R&R.
Gage R&R NDC and Percent Tolerance Calculator
Convert part-to-part and gage R&R standard deviations into NDC, %GRR of study variation and %GRR of tolerance, and see how NDC falls as gage error grows.
Guard Band Acceptance Limit Calculator
Shrink specification limits by a guard band based on measurement uncertainty and see the resulting acceptance zone, test uncertainty ratio and lost tolerance.
Type A and Type B Expanded Uncertainty Calculator
Combine Type A repeatability with resolution and calibration Type B terms using the GUM root-sum-square method and see the expanded uncertainty.
Gage Drift Time to Out-of-Tolerance Calculator
Project instrument error forward from observed drift to find months until the tolerance limit is reached and how much of the window a chosen interval uses.
Thermal Expansion Measurement Error Calculator
Find the measurement error caused by part and gage temperatures that differ from the 20 C reference, using each material's expansion coefficient.
Measurement Decision Rule False Accept Calculator
Compute the chance that an item measured inside a limit is truly outside it, as a function of margin and standard uncertainty.
FMEA RPN and Risk Reduction Calculator
Compare RPN before and after an action and see how much each rating contributes to the reduction.
FMEA RPN Reduction What-If Calculator
Compare the current RPN with the RPN after a proposed action, and sweep the new detection rating to see how much each step of improvement is worth.
FMEA Corrective Action ROI Calculator
Turn a recommended action into a business case: avoided failures, annual savings, net benefit, ROI and payback in months.
Inspection Detection Effectiveness and Escape Rate Calculator
Chain two inspection or test stages, see combined detection effectiveness, defects escaping to the customer, escape ppm and the cost of escapes.
Zero-Failure Reliability Demonstration Sample Size Calculator
Find the number of units that must survive a test with no failures to claim a reliability level at a chosen confidence, and the total test effort.
Fault Tree Top Event Probability Calculator
Computes the probability of a top event from three branches: a single event, a redundant pair joined by an AND gate, and another single event, all joined by an OR gate.
Run at Rate Calculator
Calculates actual rate, attainment against plan, first time quality and margin over customer demand from a run at rate.
PPAP Initial Process Study Ppk Calculator
Enter spec limits, mean and overall standard deviation from your initial process study to get Pp, Ppk, expected PPM and the sigma reduction needed to hit your target.
Cpk Confidence Bound and Sample Size Calculator
An observed Cpk of 1.8 from 30 parts does not mean the true value is 1.8. See the confidence interval and how sample size changes it.
Controlled Shipping Containment Cost Calculator
Price a containment action before you commit: inspectors needed, total labor, defects caught and the cost per defect found.
Zero Failure Success Run Sample Size Calculator
Compute the zero-failure sample size n = ln(1 - confidence) / ln(reliability) for design validation and PPAP test planning.
Aerospace Key Characteristic Cpk Calculator
Enter limits, process mean and within-subgroup standard deviation to get Cp, Cpk, sigma level and expected ppm out of tolerance.
Aerospace Supplier OTD and Quality Rating Calculator
Compute on-time delivery, lot acceptance rate, defective PPM and a weighted supplier rating from your receiving data.
Aerospace Success-Run Sample Size Calculator
Calculates how many parts must be tested with zero failures to claim a reliability at a stated confidence, and shows how the sample grows as reliability rises.
Aerospace Test Uncertainty Ratio Calculator
Compares the tolerance you must verify with the expanded uncertainty of the calibration, and gives a guard-banded acceptance limit.
Aerospace Escaped Defect Containment Cost Calculator
Models defects through three detection points and prices each, so you can see what a better incoming inspection is worth.
Nonconformance Containment and Sort Cost Calculator
Calculate the cost and elapsed time to sort a suspect lot, including rework and scrap, and see how defect rate drives total cost.
Defect Escape Rate Calculator
Measure how many defects get past your own inspection to the customer, and what each escape costs compared with catching it in-house.
Suspect Lot Sorting and Containment Cost Calculator
Cost and time to 100 percent sort a suspect lot, including defects found, defects likely missed and cost per piece.
CAPA Backlog Clearance Time Calculator
Months to clear an open CAPA backlog, average age implied by throughput, and the backlog in 12 months at current rates.
Escaped Defect Cost by Detection Stage Calculator
Model the cost of defects by where they are found, and the annual saving from shifting detection earlier.
Rework vs Scrap Disposition Break-Even Calculator
Expected cost of rework (including failures) versus scrap and remake, and the rework cost at which both options cost the same.
Zero Acceptance Sample Size Calculator (Confidence and Reliability)
Success-run sample size for c=0 plans: how many conforming pieces prove a reliability at a given confidence, with inspection time.
Supplier Reject PPM and Chargeback Calculator
Supplier PPM, the full cost of the rejects (material, labor, admin, expedite) and the chargeback you can recover.
AQL Sample Size Calculator (ANSI Z1.4)
Find the Z1.4 sample size code letter and single sampling sample size for a lot, then see how likely the lot is to be accepted at a given defect rate.
Skip Lot Sampling Calculator
Model the savings from inspecting only a fraction of a qualified supplier's lots and the probability the supplier passes qualification.
AOQ Average Outgoing Quality Calculator
Enter lot size, sample size, accept number and incoming defect rate to see acceptance probability and average outgoing quality after screening.
AOQ and AOQL Rectifying Inspection Calculator
Find the average outgoing quality and the worst-case AOQL of a single sampling plan when rejected lots are 100 percent screened.
Average Total Inspection (ATI) Calculator
Estimate how many pieces you actually inspect per lot, and what it costs, when rejected lots are screened 100 percent.
Deming kp Rule 100 Percent Inspection Break-Even Calculator
Compare the cost of inspecting every piece with the cost of letting defectives through, including imperfect inspectors.
Variables Sampling Quality Index Acceptance Calculator (Z1.9 k-Method)
Accept or reject a lot from measured data using the quality index method of variables sampling, with an estimate of percent nonconforming.
Sample Size to Estimate a Mean Dimension Calculator
Find the number of pieces to measure so the lot average is known within a given margin at a chosen confidence level.
Defect Rate Upper Confidence Limit Calculator
You found 2 defects in 125 pieces. What is the highest defect rate the lot could plausibly have? This tool answers that.
Gauge Resolution 10 to 1 Rule Calculator
Enter the part tolerance and your gauge resolution to see the ratio achieved and the finest resolution each rule of thumb requires.
Supplier Cost of Poor Quality Calculator
Turns a supplier's reject rate into an annual cost of poor quality, including handling, expedites and line-down time, with a what-if chart.
Supplier Lot Acceptance Probability Calculator
Calculates the chance an incoming lot is accepted for a given supplier defect rate and sampling plan, and plots the operating characteristic curve.
Supplier Nonconformance Chargeback Cost Calculator
Add up the true cost of a supplier quality escape, including sorting, rework, downtime and admin, and see the chargeback per piece.
Thread Three-Wire Measurement Calculator
Compute best wire size, the reading M over wires for a target pitch diameter, and the pitch diameter implied by your measured reading.
True Position Tolerance Pass/Fail Calculator
Convert measured X and Y deviations into a diametral true position value and compare it with the allowed zone, including MMC bonus.
Hardness to Tensile Strength Estimate Calculator
Estimate ultimate tensile and yield strength of steel from a Brinell hardness reading, in MPa and ksi, with a sweep chart across the hardness range.
Rolled Throughput Yield Calculator for PCB Assembly
Multiply first pass yield across print, placement, reflow, inspection and test to see true rolled throughput yield, units needing rework and the cost of that loss.
Solder Defect DPMO and First Pass Yield Calculator
Turn inspection defect counts into DPMO, defects per unit, expected first pass yield and a sigma level for assembly lines.
SMT First Pass Yield and Rolled Throughput Yield Calculator
Multiply stage yields from print to test to get rolled throughput yield and see how many good boards you really get from a lot.
HTOL Burn-In FIT and Acceleration Factor Calculator
Compute the Arrhenius acceleration factor, equivalent field hours and the upper-bound FIT rate for a zero-failure high temperature operating life test.
Medical Device Accelerated Aging Calculator (ASTM F1980)
Calculates the accelerated aging factor and chamber time for a target shelf life using the Q10 method.
Medical Device Success Run Validation Sample Size Calculator
Calculates the zero-failure sample size needed to claim a reliability at a confidence level, and splits it across your PQ lots.
Sterilization D-Value and SAL Log Reduction Calculator
Calculates log reduction, resulting sterility assurance level exponent and minimum exposure time from bioburden and D-value.
ASTM F1980 Accelerated Aging Time Calculator
Converts a target shelf life into oven test days using the Q10 accelerated aging factor, and shows the effect of temperature.
Cleanroom Air Changes Per Hour Calculator
Calculates ACH from room volume and supply air, the airflow needed for a target ACH and how many HEPA modules that implies.
Medical Device Complaint Rate Trending Calculator
Calculates complaints per 1,000 units, compares against a baseline, and flags a statistical signal using a Poisson upper control limit.
Medical Device Lot Acceptance OC Curve Calculator
Shows the chance a lot is accepted at a given defect rate for your sample size and acceptance number, plus average outgoing quality.
Cleaning Validation MACO Calculator
Calculate maximum allowable carryover from dose, 10 ppm and ADE criteria, then convert the lowest limit to mg per cm2, per swab and per mL of extract.
Pharma Retention Sample Quantity Calculator
Estimate retention sample units per batch, storage years and total samples held for a product, based on test quantity and shelf life.
Media Fill Contamination Rate and Confidence Limit Calculator
Enter units filled and contaminated units from an aseptic process simulation to get the contamination rate and the 95% upper confidence limit.
Steam Sterilization F0 Lethality Calculator
Calculate F0 for an exposure at a constant temperature, the lethality rate and the log reduction of a biological indicator.
Accelerated Stability Arrhenius Shelf Life Calculator
Estimate the acceleration factor between storage and stress temperatures and convert accelerated months into equivalent real-time months.
Content Uniformity Acceptance Value Calculator
Compute the acceptance value for content uniformity from sample mean and standard deviation and compare it with the L1 limit of 15.
Endotoxin Limit and Maximum Valid Dilution Calculator
Calculate endotoxin limit from the threshold pyrogenic dose and the maximum dose, then the MVD for your LAL assay sensitivity.
Food Shelf Life Calculator (Q10 Accelerated)
Convert an accelerated shelf life test into a real-time estimate with Q10, then apply a safety margin to set the label code life.
Pasteurization and Sterilization Lethality F-Value Calculator
Calculate lethal rate, F-value, log reductions and the hold time needed to hit a target for a constant-temperature thermal process.
Retort F0 Lethality Calculator
Calculate F0 sterilization value from retort hold temperature and time, compare it to your required F0, and sweep temperature to see how sensitive the process is.
Kill Step Log Reduction Time Calculator
Find the hold time needed for a target log reduction from D-value, z-value and process temperature, with a sweep showing time against temperature.
Microbial Sampling Plan Acceptance Probability Calculator
See how likely a zero-tolerance sampling plan is to detect a contaminated lot, and how many samples you need for a target confidence.
Rolled Throughput Yield and Rework Cost Calculator
Compute rolled throughput yield from the first time through yield of five steps, plus the starts required and the cost of rework.
Hydrostatic Test Pressure Calculator
Compute the shop hydrotest pressure from design pressure and the allowable stress ratio, then check the gauge range you need on the test rig.
GSM Calculator for Fabric Weight
Compute fabric GSM from a cut sample, then convert to oz/yd2, grams per linear metre, metres per kg and roll weight.
OCR Field Accuracy to Document Accuracy Calculator
See why 98 percent field accuracy does not mean 98 percent clean documents, and what field accuracy a target requires.
Scrap Reduction Profit Impact Calculator
Converts a scrap rate target into annual dollars, with a constrained-capacity mode where the saved units are sold at full price.
Reference tables
Control Chart Constants Table (A2, D3, D4, d2, c4)
Quick lookup of the factors used to build X-bar, R and S chart limits and to estimate sigma, for subgroup sizes 2 through 20.
Western Electric and Nelson Rules Reference
Look up every Western Electric and Nelson run rule with its zone, point count and the process cause it usually signals.
Sigma Level, DPMO, PPM and Cpk Conversion Table
Convert between sigma level, defects per million, process yield and Cpk equivalents using the standard 1.5 sigma shift convention and the centered case.
Control Chart Type Selection Guide
Pick the correct SPC chart from your data type and subgroup size, with center line and limit formulas for each chart.
Gage R&R Acceptance Criteria Reference
Look up the usual pass/fail thresholds for %GRR, number of distinct categories, resolution and kappa, with how each is normally read.
Gage R&R Average and Range Constants (K1, K2, K3) Reference
The K1, K2 and K3 constants for the 5.15-sigma (99 percent) average and range gage R&R method, by number of trials, operators and parts.
Measurement Uncertainty Type B Divisor Reference
Which divisor to use when converting a stated limit, resolution or certificate value into a standard uncertainty.
Coverage Factor t-Distribution Reference for Uncertainty
Look up k for an expanded uncertainty once you know the effective degrees of freedom from the Welch-Satterthwaite formula.
AIAG-VDA FMEA Action Priority Reference
A quick lookup of the AIAG-VDA FMEA steps, action priority meaning and how it replaces RPN.
FMEA Severity Occurrence Detection Rating Scales
A 1 to 10 reference for S, O and D with plain-language criteria and example failure rates.
Process FMEA Failure Mode Library
A searchable starter list of typical failure modes, effects and causes for common manufacturing processes, to seed a PFMEA brainstorm instead of starting from a blank sheet.
FMEA Prevention and Detection Controls Reference
A searchable list of common prevention and detection controls, with what each addresses and where it falls short, for use when completing FMEA and control plan columns.
Risk Analysis Method Selection Reference
A searchable comparison of risk and reliability analysis methods, showing whether each works bottom-up or top-down, what it suits and which standard describes it.
PPAP Submission Level Requirements Reference
A searchable table of the 18 PPAP elements and what is normally submitted or retained at each of the five submission levels.
PPAP 18 Elements Reference Table
Searchable table of the 18 PPAP elements, the evidence a customer expects for each, and the common reasons submissions get rejected.
APQP Phase Deliverables Reference Table
Searchable list of the five APQP phases with the typical inputs, outputs and owners for each deliverable.
IATF 16949 Clause Quick Reference
Searchable lookup of the key automotive-specific IATF 16949:2016 clauses and the tool or record each usually relates to.
SPC Control Chart Constants Table (A2, D3, D4, d2)
Lookup table of X-bar and R chart constants for subgroup sizes 2 to 10, with the formulas for centre lines and control limits.
8D Steps D0 to D8 Reference Table
A searchable table of every 8D discipline from D0 to D8 with its purpose, expected outputs and the mistakes that get reports rejected.
Root Cause Analysis Method Selector
Compare common root cause analysis methods by best use, effort, evidence needed and limits so you pick the right one for the problem in front of you.
AQL Sample Size Code Letter Reference Table
Searchable lot size to code letter and sample size table for general inspection levels I, II and III.
Surface Finish Ra to N Grade Conversion Reference
Searchable chart converting ISO 1302 roughness N grades to Ra in micrometres and microinches, with the machining processes that usually achieve each grade.
Rockwell Hardness Scales Reference
Lookup table of the common Rockwell scales with indenter type, minor load, total load and the materials each scale is normally used for.
NDT Methods Selection Reference
Searchable comparison of common NDT methods covering the defects each finds, where it looks, and its main limitations.
Visual Defect Severity Classification Reference
Starting list of common inspection defects with a suggested severity class and why, to speed up writing your own defect classification procedure.
PPAP 18 Elements Supplier Submission Reference
A reference of the 18 PPAP elements, what each proves, what evidence to expect and what a reviewer should check.
Supplier 8D Discipline D0 to D8 Review Reference
A reviewer's guide to each 8D discipline, with the evidence to expect from a supplier and the weak answers that should be sent back.
Unified and Metric Thread Class and Tolerance Reference
Decode thread class callouts such as 2A/2B, 3A/3B, 6g and 6H, see which have allowance and where each is normally used.
Weld Defects, Causes and Remedies Reference
Troubleshooting table that maps each weld imperfection to likely causes, how it is found and what to change.
Injection Molding Defects Troubleshooting Guide
A searchable table of common injection molding defects with the usual causes and the first thing to check, grouped by process area.
Injection Molding Defects, Causes and Fixes Reference
A searchable troubleshooting table for common molded part defects, with the usual causes and the first adjustments to try.
Hardness Conversion Table (HRC, HB, HV)
Approximate Rockwell C, Vickers and Brinell equivalents for non-austenitic steel, with typical applications and conversion caveats.
ISO 10993 Biocompatibility Parts Reference Table
Look up what each part of the ISO 10993 series covers and which biological endpoint or evaluation step it supports.
ICH Q1A Stability Storage Conditions Reference
A lookup table of ICH stability storage conditions, minimum study durations and climatic zones, filterable by study type and product form.
Food Safe Temperatures and Cooling Limits Reference
Critical temperature limits for cooking, holding, cooling and receiving, in both Fahrenheit and Celsius.
Water Activity (aw) Reference and Pathogen Growth Limits
Typical water activity ranges for common foods plus the lowest aw at which key microorganisms can grow.
Automotive Core Tools and CQI Guidelines Reference
A searchable lookup of the AIAG core tools, CQI special process assessments and common VDA guides used by tier 1 and tier 2 automotive suppliers.
OCR Confusable Characters Reference for AP Validation
A lookup of look-alike characters (0 and O, 1 and l, 5 and S and more) with the fields where they cause errors and a validation rule for each.
Code and query generators
Excel Process Capability Formulas Generator
Type your data range and cell addresses and get Excel formulas for Cp, Cpk, Pp, Ppk, expected PPM and sigma level.
Aerospace NCR Trend SQL Query Generator
Builds a SQL query for NCR counts and Pareto ranking by supplier, part or cause code over a date range using your own table and column names.
Certificate of Conformance Extraction Field Template
Generate a JSON extraction schema for supplier certificates of conformance, with required fields and the confidence bar before auto-acceptance.
Checklists
DMAIC Phase Gate Review Checklist
Exit criteria for each DMAIC phase so a Black Belt or sponsor can approve a stage gate with evidence rather than opinion.
Measurement System and Calibration Audit Checklist
A practical checklist for internal and supplier audits of gage control, calibration records, MSA studies and traceability.
FMEA Review Checklist
Check a DFMEA or PFMEA for scope, failure logic, ratings consistency, actions and links to the control plan.
FMEA Recommended Action Closure Checklist
A checklist to confirm an FMEA action is implemented, verified with evidence, re-rated honestly and carried into controls and documents before it is closed.
IATF 16949 Internal Audit Checklist
A clause by clause internal audit checklist for IATF 16949 with critical items flagged and a score you can export.
APQP Phase Gate Checklist
A phase by phase APQP readiness checklist with critical deliverables flagged and an exportable score.
PPAP Pre-Submission Review Checklist
A checklist to review a PPAP package for consistency, completeness and sign-offs before it goes to the customer.
AS9145 APQP and PPAP Checklist
Check your APQP phases and PPAP submission evidence for aerospace parts, from planning to launch.
CAPA Effectiveness Verification Checklist
Checklist for proving a CAPA worked before closure, covering evidence, recurrence, documents, training and risk.
CAPA Closure Readiness Checklist
A pre-closure checklist that confirms the corrective action is complete, effective, documented and ready for audit review.
Nonconforming Product Control Audit Checklist
A practical internal audit checklist for how your plant identifies, segregates, dispositions and records nonconforming product.
Incoming Inspection Checklist
A practical receiving inspection checklist covering documents, packaging, identification, visual and dimensional checks, certificates and disposition.
Final Inspection Checklist
A pre-shipment checklist covering records, measurements, function, appearance, labeling, packing and release authorization.
Inspection Station Audit Checklist
Audit an incoming, in process or final inspection station for gauges, calibration, environment, documentation and nonconforming material control.
Supplier Audit Checklist
A 30-point supplier audit checklist covering quality system, process control, receiving, delivery and records. Tick items, see a score, export the result.
Weld Inspection Checklist (Before, During and After Welding)
A four-stage checklist for weld inspection: documents, fit-up, in-process control and final visual and NDT checks.
Casting Defect Troubleshooting Checklist
A practical checklist of what to check when castings show gas porosity, shrinkage, inclusions, sand defects, cracks or dimensional problems.
Heat Treat Pyrometry AMS2750 Readiness Checklist
Self-check of furnace classification, instrumentation, system accuracy tests, temperature uniformity surveys and records before a customer or Nadcap audit.
Imperial to Metric Conversion Error Prevention Checklist
A 30-point checklist for catching unit mix-ups between drawings, suppliers, ERP data, programs and inspection.
J-STD-001 Solder Workmanship Inspection Checklist
A four-part checklist for auditing a soldering line against J-STD-001 intent: materials, process control, workmanship and cleanliness, with critical items flagged.
ESD Protected Area Audit Checklist (ANSI/ESD S20.20 Style)
Walk an electrostatic discharge protected area against a structured checklist covering grounding, personnel, flooring, handling, packaging and records.
Optical Coating Inspection Checklist
A 36-item checklist for incoming and final inspection of coated optics: paperwork, cosmetics, adhesion, spectral results, damage threshold and packaging.
ISO 13485 Internal Audit Checklist
A clause-organized checklist for auditing a medical device quality management system against ISO 13485:2016, with critical items flagged.
IEC 62304 Software Lifecycle Documentation Checklist
Check that your medical device software file covers planning, requirements, architecture, verification, release, maintenance and problem resolution.
OOS Investigation Checklist
A step-by-step out of specification checklist covering immediate lab assessment, full-scale investigation, retesting, resampling and batch disposition.
Food Mock Recall Checklist
A scored checklist for running a mock recall and traceability exercise, with the critical steps flagged.
Food Plant GMP Internal Audit Checklist (21 CFR 117 Subpart B)
Walk-through GMP checklist for food plants covering personnel, premises, equipment, sanitation, processes and storage.
Layered Process Audit Checklist for Automotive
A layered process audit checklist covering setup, material control, inspection and containment, with critical items flagged for supervisors and managers.
EV Battery Pack End-of-Line Test Checklist
A checklist of the typical end-of-line checks for a battery pack: electrical safety, BMS, leak and enclosure, torque and traceability.
Material Test Report Checklist (EN 10204 3.1)
Checklist for incoming review of mill certificates and MTRs against EN 10204 3.1, covering identification, chemistry, mechanicals and heat treatment.
Pressure Vessel Inspection Checklist (ASME VIII / API 510)
A practical checklist covering nameplate and documentation, shell and heads, welds, nozzles, supports, internals and relief devices.
Furniture Finishing Defect Checklist
Checklist for finished furniture inspection: surface prep, coating defects, colour match, assembly and packing, with critical items flagged.
Upholstered Furniture Final Inspection Checklist
A 34-point checklist for the final audit of upholstered furniture, from frame and foam to fabric, seams, function and packing.
Packaging Line Clearance and Label Reconciliation Checklist
Confirm the line is clear of old materials and that printed labels reconcile before and after a packaging run.
China Supplier Audit Checklist
A six-part on-site audit checklist for Chinese suppliers: legal status, quality, production, labor and EHS, IP protection and subcontracting.
Assessments
Six Sigma Program Maturity Assessment
Score your Six Sigma and SPC program across leadership, project selection, data quality, skills and sustainment, and get next steps for your band.
Measurement System Maturity Assessment
Ten questions that score how well your calibration, MSA and gage records are controlled, with next-step advice by band.
FMEA Process Maturity Assessment
Ten questions that score how well your organisation runs FMEA, from team and scope to rating discipline, action closure and linkage to the control plan.
CAPA Program Maturity Assessment
Ten questions that score how well your CAPA process finds real causes, closes on evidence and uses data to prevent recurrence.
Fiber Optic Assembly Process Control Assessment
Ten questions that score how well your fiber assembly and test process is controlled, with next actions by score band.
OSAT Supplier Qualification Assessment
Ten-question assessment that scores an OSAT on quality, process control, traceability, capacity and continuity.
IATF 16949 Gap Assessment Tool
A ten-question self-assessment that scores how ready a tier 1 or tier 2 supplier is for IATF 16949 certification or a surveillance audit.